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Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line

起源の場所:

中国

ブランド名:

HWASHI

証明:

CE

モデル番号:

WLスクエアMF160Kx2

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プロダクト細部
製品名:
冷蔵庫ワイヤチューブコンデンサー生産ライン 溶接機械 折りたたみ機械 金属ワイヤ加工
寸法(長さ*幅*高さ):
5000x2400x2200mm
重さ:
2500KG
効果的な溶接幅:
600-1000mm (カスタマイズされる)
保証:
1年
トランス:
MF DCの変圧器
支払及び船積みの言葉
最小注文数量
1セット
価格
交渉可能
パッケージの詳細
FCLのためのポリ塩化ビニールのフィルムの海の価値がある木のパッケージ
受渡し時間
30 - 60仕事日は後あなたの支払を受け取った
支払条件
LC、T/T
供給の能力
毎月50セット
製品の説明
Automated High Speed Condenser Welding Machine with Adjustable Effective Width

The Automated High Speed Condenser Welding Machine is a gantry-type multi-head spot welding system engineered for high-volume wire-on-tube (WOT) condenser manufacturing. Designed specifically for refrigerator, freezer, and commercial refrigeration production lines, this machine delivers precise, consistent wire-to-tube welds at industrial scale.

Equipped with multiple synchronized welding heads and a servo-driven double-layer feeding system, the machine executes the entire welding cycle automatically after material loading—from wire positioning to multi-point simultaneous welding and fixture exchange. The adjustable effective welding width accommodates a wide range of condenser panel sizes, eliminating the need for dedicated tooling changes between product specifications.

Key Advantages
Fully Automated Welding Cycle

Once the operator loads materials and presses start, the machine executes the complete welding sequence autonomously. The dual-layer feeding system allows one fixture to be loaded while the other is being welded, enabling uninterrupted batch production.

Adjustable Effective Welding Width

The welding width is freely adjustable to accommodate various condenser specifications without mechanical modification, reducing capital investment and floor space requirements.

Multi-Head Gantry Welding System

Multiple welding heads operate simultaneously, dramatically reducing cycle time. Each head features individually controllable welding parameters for uniform quality across the entire panel.

Intelligent Welding Parameter Management
  • 101 stored welding models with quick-change capability
  • 3 selectable pressurized curves for different material combinations
  • PLC-controlled with color touch screen HMI
  • Password-protected parameter storage
Superior Weld Quality with MFDC Power
  • Precise, fast current adjustment with minimal thermal impact
  • Higher power factor (0.85-0.90) reducing energy consumption
  • Three-phase balanced load with minimal grid interference
  • Maximum secondary short-circuit current up to 40 KA
Voltage Stability Under Factory Conditions

Built-in network voltage floating compensation ensures that when input power fluctuates within ±10%, the secondary output voltage remains within ±3% of its set value—critical for maintaining consistent weld quality.

Technical Specifications
Parameter Specification
Model WL-SQ-150K×2 (Customizable)
Input Power Three-phase 380V±10% 50/60Hz
Rated Capacity 150 KVA × 2 (Customizable: 100KVA, 160KVA)
Rated Duty Cycle 50%
Maximum Secondary Short-circuit Current 40 KA
Effective Welding Length 1500 mm (Customizable up to 2000 mm)
Effective Welding Width 600 mm (Customizable: 600-1200 mm, dual-zone available)
Control Mode PLC + Touch Screen HMI
Cooling System Water-cooled (transformer, thyristor, electrodes)
Applications
Industry Typical Products
Household Refrigerators Wire-on-tube condensers, skin condensers
Commercial Refrigeration Display cooler condensers, bottle cooler condensers
Freezers Chest freezer condensers, upright freezer condensers
Air Conditioning Condenser panels, evaporator coils
Heat Exchangers Wire-on-tube heat exchangers for HVAC applications
Weldable Materials
  • Steel wire to Bundy tube (邦迪管)
  • Steel wire to steel tube
  • Copper wire to copper tube
  • Aluminum wire to aluminum tube (with proper electrode selection)
Production Workflow
  1. Load wires onto the first-layer fixture via magnetic wire filling device
  2. Place serpentine tube onto the wires
  3. Load top-layer wires over the tube
  4. Press start — machine executes automatic welding cycle
  5. Auto fixture exchange — while one fixture is being welded, the other is being loaded
  6. Unload finished condenser and restart cycle
Production Line Components
  • High-speed wire straightening and cutting machine
  • Tube straightening and cutting machine
  • Tube bending machine
  • Automatic condenser welding machine
  • Additional equipment: tube end expanding/shrinking machine, condenser folding machine

We design complete production lines based on your product drawings and efficiency requirements. Simply provide your specifications, and our engineers will develop the optimal solution.

Wire Tube Condenser Production Process
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 0

Dual-fixture system allows simultaneous welding and loading operations. While one fixture undergoes welding, operators load materials onto the second fixture, with automatic fixture exchange to maximize efficiency.

Complete Production Line Solutions
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 1
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 2
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 3
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 4
Automated High Speed Condenser Welding Machine with Adjustable Effective Width and MFDC Power Supply for Wire Tube Condenser Production Line 5

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