Revolutionize Your Ironing Rack Manufacturing with Cutting-Edge Automation
In the fast-paced world of homeware production, efficiency, precision, and scalability are the keys to staying ahead. Our Automatic Production Line for Ironing Racks is engineered to transform your manufacturing process, delivering unparalleled productivity while maintaining the highest standards of quality. Whether you’re producing household ironing racks, commercial-grade laundry solutions, or customized designs, this all-in-one system streamlines every stage of production—from raw material processing to final assembly.
Core Advantages: Redefine Manufacturing Efficiency
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Full Automation, Minimal Labor Dependency: Equipped with advanced robotic arms, precision conveyor systems, and intelligent sensors, the line eliminates manual intervention in key steps such as cutting, bending, welding, and surface treatment. This reduces labor costs by up to 60% while minimizing human error.
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High-Speed Production Capacity: With a production rate of 50–80 ironing racks per hour (adjustable based on model complexity), the line easily meets large-volume orders, ensuring timely delivery even during peak demand.
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Consistent Quality Control: Integrated vision inspection systems and real-time monitoring technology detect defects in dimensions, welds, and surface finishes at every stage, guaranteeing uniform quality across all products.
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Flexible Customization: The line supports multi-model production with quick changeover capabilities. Easily switch between different ironing rack sizes, shapes, and material types (including stainless steel, aluminum, and carbon steel) with intuitive HMI control.
Technical Specifications: Built for Reliability
Processing Range: Accommodates ironing rack sizes from 60cm×40cm to 120cm×80cm (customizable for larger models).
Power Supply: 380V/50Hz three-phase power, with energy-saving modes to reduce operational costs.
Material Compatibility: Handles metal sheets (0.5–2mm thickness) and tubes (Φ10–Φ30mm diameter) with high precision.
Automation Level: PLC control system with touchscreen interface, enabling one-click operation and remote monitoring via mobile or PC.
Safety Features: Emergency stop buttons, protective enclosures, and overload protection ensure operator safety and equipment longevity.
Ideal for:
Homeware manufacturers looking to scale production.
Laundry equipment suppliers aiming to improve product consistency.
Businesses seeking to reduce lead times and labor costs.
Invest in the future of ironing rack production—where automation meets precision. Contact us today for a customized quote and technical consultation!
Our Automatic Production Line for Ironing Racks integrates a sequence of precision-engineered processes to ensure efficient, high-quality manufacturing. At the core of its operation lies advanced welding technology, with medium-frequency roll welding serving as a critical step, supported by a series of coordinated stages:
1. Raw Material Preparation & Cutting
The process begins with automated material handling, where metal coils (stainless steel, aluminum, or carbon steel) are uncoiled and fed into a precision cutting machine. Equipped with CNC controls, the cutter trims the metal sheets or tubes to exact dimensions (ranging from 0.5–2mm in thickness for sheets and Φ10–Φ30mm for tubes) based on the ironing rack design. This step ensures uniformity in raw materials, laying the foundation for consistent downstream processing.
2. Bending & Forming
After cutting, the metal components are transferred to a robotic bending station. Here, hydraulic presses with custom dies shape the sheets into structural parts of the ironing rack, such as the frame, support legs, or foldable hinges. The robotic arms ensure precise angle control (tolerance within ±0.5°) and repeatability, critical for ensuring that all parts fit seamlessly during assembly. This stage adapts to diverse designs, from simple rectangular frames to complex multi-fold structures.
3. Medium-Frequency Roll Welding
As a cornerstone of the production line, medium-frequency roll welding delivers superior joining strength for ironing rack components. This process uses high-frequency current (400–600Hz) passed through rotating electrodes to create continuous, high-integrity welds along the seams of metal parts—such as attaching support bars to the main frame or securing foldable joints. Compared to traditional welding methods, medium-frequency roll welding reduces heat input, minimizing material distortion and ensuring consistent weld quality. It also speeds up the welding process, contributing to the line’s high throughput of 50–80 units per hour.
4. Surface Treatment
Post-welding, the ironing racks undergo automated surface treatment to enhance durability and aesthetics. This includes:
Deburring & Polishing: Robotic brushes remove sharp edges and weld spatter, ensuring a smooth, safe finish.
Coating Application: Depending on the product requirements, racks are sprayed with anti-rust coatings, heat-resistant paints (for commercial models), or decorative finishes. A curing oven then dries the coatings to ensure adhesion and longevity.
5. Assembly & Fitting
In this stage, prefabricated components (e.g., hinges, anti-slip pads, or adjustable knobs) are automatically assembled onto the welded frame. Vision-guided robots ensure accurate alignment, while torque-controlled screwdrivers secure fasteners to prevent loosening during use. For foldable models, this step includes calibrating hinge mechanisms to ensure smooth folding and unfolding.
6. Quality Inspection & Packaging
The final stage involves multi-point quality checks:
Dimensional Verification: Laser sensors measure key dimensions to ensure compliance with design specifications.
Weld Integrity Testing: Ultrasonic scans detect hidden defects in welds, ensuring structural strength.
Functional Testing: Automated systems test foldable mechanisms, load-bearing capacity, and surface finish durability.
Approved racks are then automatically transferred to packaging stations, where they are wrapped, labeled, and prepared for shipping—completing the end-to-end manufacturing process.
Product Features:
Our Automatic Production Line for Ironing Racks is designed to cater to diverse manufacturing needs across industries, leveraging its automation, precision, and flexibility to drive operational excellence. Below are its key application scenarios:
For homeware producers, this production line is a game-changer in meeting the demand for everyday household ironing racks. It efficiently manufactures standard-sized racks (60cm×40cm to 100cm×60cm) with features like foldable designs, anti-slip surfaces, and lightweight aluminum or stainless steel structures. The line’s quick changeover capability allows seamless switching between models—whether producing basic single-layer racks for small apartments or multi-functional racks with built-in garment hangers for family use. With high-speed output (50–80 units/hour), manufacturers can easily scale to meet retail or e-commerce order volumes.
